Solar Solutions Part 1A: Solar Energy Foundations

Comprehensive guide for teaching solar energy fundamentals (Week 1)

This guide provides detailed instructions for implementing the first week of the Solar Solutions program, focusing on essential solar energy concepts and hands-on experimentation. This article is Part 1A of the Solar Solutions series, covering the foundational lessons that prepare students for their solar design projects. The instructions assume minimal prior experience with solar technology while providing additional insights for more experienced teachers.

For program overview, see Sustainable Design: Solar Solutions – Course Overview. For the second part of Week 1-2 activities, see Solar Solutions Part 1B: Design and Planning.

Learning Objectives

By completing these lessons, students will:

  • Understand basic principles of photovoltaic energy conversion
  • Demonstrate proper use of solar testing equipment
  • Build and test basic solar circuits
  • Compare different types of solar panels
  • Collect and analyse performance data

Required Resources

Equipment Needed

Before starting this unit, ensure you have the following equipment for each group of 3-4 students:

Solar Components:

  • 6V, 1W solar panel
  • 3-6V DC motor with fan attachment
  • 3V LED assembly with holder and current-limiting resistor
  • 5 pairs of insulated alligator clip leads (red and black)
  • Digital multimeter

When selecting equipment: The solar panels should have clear wire markings and sturdy connection points. Avoid panels with bare wire ends or complex connectors. If your budget allows, Sundance Solar’s Educational Solar Panels (model EDU-6) are particularly reliable for classroom use.

For motors, choose ones with clear polarity markings and wire leads rather than terminal connections. The Jaycar Electronics YM2706 or similar works well in classroom settings.

Safety Equipment:

  • Safety glasses meeting AS/NZS 1337.1 standard (one per student plus spares)
  • Non-conductive work gloves
  • Insulated rubber mats (50cm x 50cm minimum)
  • First aid kit
  • Eye wash station

Documentation Materials: Each group needs:

  • Student workbooks (provided in appendix)
  • Component specification sheets
  • Safety procedures
  • Data recording templates
  • Troubleshooting guide

Room Setup

Your classroom or laboratory space should allow approximately 2 square meters per student with clear walkways between workstations. Good lighting control is essential – you’ll need blinds or curtains to regulate natural light during experiments.

Each workstation requires:

  • Table space (minimum 1.2m x 0.6m)
  • Access to power outlets
  • Clear sight line to demonstration area
  • Easy teacher access

Set up a central safety station near the entrance with:

  • Safety glasses storage
  • Hand sanitizer
  • First aid kit
  • Emergency procedures poster
  • Eye wash station

Lesson 1: Introduction to Solar Energy (90 minutes)

Before Class Preparation (30 minutes)

The success of this lesson depends on thorough preparation. Arrive early to set up and test all equipment.

Start with the room setup. Close blinds or curtains to control natural light, then set up your artificial lighting. Test light levels at each workstation – you want consistent illumination for fair comparisons between groups.

For each workstation, arrange:

  1. Rubber mat in center
  2. Component tray above mat
  3. Documentation space
  4. Clear area for panel testing

In the demonstration area, position your table at 45° to students for optimal viewing. Set up your demonstration circuit and test it under the lighting conditions you’ll use during class.

Equipment Testing:

Before students arrive, test each piece of equipment:

Solar Panels: Clean each panel with a microfiber cloth and inspect for:

  • Cracks in cells
  • Frame integrity
  • Wire connection security
  • Junction box stability

Connect each panel to a multimeter under your standard lighting setup. You should see approximately 6V (±0.5V). Mark any panels reading significantly outside this range for replacement.

Motors: Test each motor using a 3V power supply:

  • Note proper rotation direction
  • Check fan attachment security
  • Listen for any unusual noises
  • Verify smooth operation

Multimeters:

  • Check/replace batteries
  • Test on known voltage source
  • Verify all ranges work
  • Inspect probe condition

Introduction to Solar Energy (15 minutes)

Begin class with a brief discussion about solar energy in everyday life. Ask students about solar panels they’ve seen in their community. This connects the lesson to their real-world experience and builds interest in the upcoming activities.

Focus the discussion on three key points:

  1. Solar energy is abundant and renewable
  2. Solar panels convert light directly into electricity
  3. Understanding solar power helps us design better sustainable solutions

Component Introduction (20 minutes)

Place your demonstration solar panel on a contrasting surface where all students can see it. Walk students through its key components:

On the front side: “Looking at the panel face, you’ll see a grid of dark squares – these are individual solar cells. Notice the thin silver lines crossing the cells? These are conductors that collect the electricity generated by each cell. The glass or plastic cover protects these delicate components.”

Turn the panel over to show: “On the back, find this small box in the center – that’s the junction box. Two wires come out: red (or marked ‘+’) for positive, black (or marked ‘-‘) for negative. These markings are crucial for correct circuit connection.”

Demonstration Circuit Build (25 minutes)

Now that students understand the individual components, demonstrate how they work together. This is a crucial section where students need to see proper technique before trying it themselves.

Position yourself so all students can see your hands clearly. Explain that you’ll first build a complete circuit, then break down each step for them to follow.

Start with proper solar panel placement: “Watch how I position the panel. I’m placing it on the rubber mat, angled toward our light source. Notice I’m only handling it by the frame – fingerprints on the surface can reduce efficiency.”

Connect the circuit in this sequence:

  1. Attach the first red alligator clip to the panel’s positive terminal
    • Show how to open the clip fully
    • Demonstrate clamping only on the metal portion
    • Point out how to avoid wire strain
  2. Connect the other end of the red lead to the motor’s positive terminal
    • Keep the wire neat and direct
    • Ensure the connection is secure
    • Check that the motor can still move freely
  3. Complete the circuit with the black (negative) connections
    • Follow the same careful connection process
    • Keep wires away from the fan’s movement area
    • Double-check all connections are secure

Once assembled, demonstrate how changing the panel’s angle affects the motor’s speed. Let students observe how shadows impact performance, and show them how to use the multimeter to measure voltage output.

Common Issues to Watch For: Show students each of these problems and their solutions:

Poor Connection Examples:

  • A loosely attached clip that wobbles
  • A clip attached to wire insulation instead of metal
  • Crossed or tangled wires
  • Connections that put strain on the wires

Incorrect Panel Positioning:

  • Panel faced away from light
  • Shadow falling across cells
  • Panel lying flat instead of angled
  • Dirty or smudged panel surface

Guided Student Practice (35 minutes)

With the demonstration complete, organize students into groups of 3-4. Rather than assigning rigid roles, encourage them to take turns with different aspects of the build while supporting each other.

Before they start building: “Take a moment to organize your workspace. Your panel should be in the center of your rubber mat, with enough space around it for the motor and your hands. Keep your multimeter within easy reach but away from any moving parts.”

Guide students through their first build with clear checkpoints:

Checkpoint 1: Component Check Have students lay out their materials and verify they have:

  • Solar panel (clean and undamaged)
  • Motor with fan attached
  • Two pairs of alligator leads (red and black)
  • Multimeter
  • Safety glasses worn

Checkpoint 2: Initial Assembly Walk around and verify each group has:

  • Panel positioned correctly toward light
  • First positive connection made properly
  • Wires arranged neatly
  • Motor placed with clear fan rotation space

Checkpoint 3: Testing Once circuits are complete, help students:

  • Measure voltage output
  • Test different panel angles
  • Record their observations
  • Identify any issues

Support student experimentation but watch for common mistakes:

  • Reversed polarity connections
  • Tangled or stretched wires
  • Unstable panel positioning
  • Unsafe meter usage

Data Collection and Analysis (20 minutes)

Now that students have working circuits, guide them through systematic testing and data collection. Provide each group with a data recording sheet that includes spaces for:

Voltage Measurements:

  • At optimal angle
  • At 15° intervals from optimal
  • Under different lighting conditions

Performance Observations:

  • Motor speed changes
  • Effect of partial shading
  • Impact of distance from light
  • Any unexpected behaviors

Have students create a simple graph showing the relationship between panel angle and voltage output. This helps visualize the importance of proper panel positioning.

Lesson Wrap-Up (10 minutes)

Bring the class together for a final discussion. Ask each group to share:

  • Their highest voltage reading and how they achieved it
  • One unexpected discovery they made
  • One challenge they overcame

Guide the cleanup process:

  1. Carefully disassemble circuits
  2. Clean all panel surfaces
  3. Properly coil and store wires
  4. Return tools and safety equipment
  5. Submit data sheets for review

Assessment Opportunities

Throughout the lesson, look for:

Understanding of Concepts:

  • Correct use of terminology
  • Logical troubleshooting approaches
  • Ability to explain observations
  • Connection to real-world applications

Technical Skills:

  • Proper handling of equipment
  • Accurate measurements
  • Careful circuit assembly
  • Attention to safety

Team Collaboration:

  • Effective communication
  • Shared responsibility
  • Support for struggling teammates
  • Constructive problem-solving

Next Lesson Preparation

For the next lesson on different types of solar panels, you’ll need:

  • Various panel samples (monocrystalline, polycrystalline, thin-film)
  • Comparison testing equipment
  • Performance tracking sheets
  • Environmental testing tools

Review student data sheets to identify any concepts needing clarification in the next session.

Additional Support Materials

Available on the teacher portal:

  • Video demonstrations of all circuit builds
  • Printable troubleshooting guides
  • Extension activities for advanced students
  • Modified activities for additional support needs

Lesson 2: Solar Panel Technology (90 minutes)

Preparation

Required Materials

Each group needs:

Testing Equipment:

  • Digital multimeter
  • Light meter or smartphone with light meter app
  • Infrared thermometer (if available)
  • Digital thermometer
  • Small desk lamp with 60W equivalent LED bulb

Panel Samples:

  • Monocrystalline panel (6V, 1W)
  • Polycrystalline panel (6V, 1W)
  • Thin-film panel (6V, 1W)
  • Damaged or obsolete panel for demonstration

Documentation Tools:

  • Data collection sheets
  • Graph paper
  • Scientific calculator
  • Device for taking photos (if allowed)

Room Setup

Before class, create three distinct testing zones:

1. Indoor Testing Station: Set up a controlled environment with:

  • Consistent artificial lighting
  • Temperature monitoring
  • Light meter placement marks
  • Testing angle guides
  • Power measurement area

2. Outdoor Testing Area (if weather permits): Prepare a space with:

  • Clear sun exposure
  • Wind protection
  • Stable mounting surface
  • Safety barriers
  • Shade cloth available

3. Comparison Station: Create a display area showing:

  • Panel cross-sections
  • Manufacturing differences
  • Size comparisons
  • Cost information
  • Efficiency ratings

Lesson Introduction (15 minutes)

Begin by displaying the three different types of solar panels. Rather than immediately explaining the differences, ask students what they notice: “Take a minute to observe these panels. What differences can you see? What might these differences mean for how they work?”

Guide the discussion toward key observations:

  • Color variations
  • Cell patterns
  • Surface textures
  • Size and weight differences

This builds curiosity before diving into the technical details.

Understanding Panel Types (25 minutes)

Start with the monocrystalline panel. Hold it up and explain: “This black panel with its uniform color is monocrystalline. The dark color tells us something important – it’s absorbing most of the light that hits it. These cells are cut from a single crystal of silicon, like slices from a loaf of bread.”

Demonstrate key features:

  • Uniform color and pattern
  • Octagonal cell shape
  • Corner cuts (explain why these occur in manufacturing)
  • Junction box placement

Move to the polycrystalline panel: “Notice the blue color and varied pattern. These cells are made from multiple silicon crystals melted together. It’s like the difference between a single large diamond and lots of smaller ones pressed together.”

Point out:

  • Blue marbled appearance
  • Square cell shape
  • Surface patterns
  • Cost advantages

Finally, show the thin-film panel: “This technology is completely different. Instead of thick crystal wafers, thin-film panels use layers of photovoltaic material about as thick as a human hair.”

Demonstrate:

  • Flexibility (if your sample allows)
  • Uniform appearance
  • Different layer structure
  • Weight advantage

Comparative Testing (30 minutes)

Guide students through systematic testing of each panel type. This activity uses the scientific method to compare performance.

First, establish testing protocols: “For fair comparison, we need to control our variables. What factors might affect panel performance?”

Help students identify:

  • Light intensity
  • Panel angle
  • Temperature
  • Time of measurement
  • Load consistency

Testing Procedure:

  1. Basic Performance Test Have students measure for each panel:
    • Open circuit voltage
    • Short circuit current (with proper protection)
    • Voltage under standard load
    • Temperature during operation
  2. Environmental Response Test each panel’s response to:
    • Different light angles
    • Partial shading
    • Temperature changes
    • Varying light intensity
  3. Data Collection Record in provided tables:
    • All measurements
    • Testing conditions
    • Time of each test
    • Observable changes
    • Unusual results

Analysis and Discussion (15 minutes)

Bring the class together to compare results. Create a simple table on the board showing:

  • Highest voltage achieved
  • Most consistent output
  • Temperature effects
  • Shadow impact
  • Overall efficiency

Guide discussion about real-world applications: “Based on our tests, which panel type would you choose for:

  • A home rooftop?
  • A portable charger?
  • A desert solar farm?
  • A cloudy climate?”

Practical Applications (5 minutes)

Show real-world examples through photos or videos:

  • Rooftop installations
  • Solar farms
  • Portable devices
  • Building integration

Discuss how different technologies suit different needs:

  • Space constraints
  • Weather conditions
  • Cost considerations
  • Efficiency requirements

Assessment and Wrap-Up

End with a practical challenge: “Using your test results, recommend a panel type for our upcoming solar device project. Support your choice with data.”

Have students record their recommendation and reasoning in their workbooks, including:

  • Performance data
  • Environmental considerations
  • Cost factors
  • Installation requirements

Extension Activities

For students who finish early:

  • Calculate efficiency percentages
  • Research new solar technologies
  • Design optimal panel arrangements
  • Investigate cost-benefit analysis

Troubleshooting Guide

Common Problems:

Inconsistent Readings:

  • Check meter settings
  • Verify light consistency
  • Ensure clean panel surface
  • Maintain constant angle

Temperature Issues:

  • Allow panels to cool between tests
  • Note temperature variations
  • Use consistent testing times
  • Control environmental factors

Preparation for Next Lesson

Students will need:

  • Completed data sheets
  • Panel recommendations
  • Initial design ideas
  • Questions about application

Ensure all equipment is:

  • Cleaned and stored properly
  • Checked for damage
  • Ready for next use
  • Properly inventoried

Next Steps

After completing these foundational lessons, proceed to Solar Solutions Part 1B: Design and Planning for guidance on the design thinking and project planning phase.

Additional Resources

Technical References

Teaching Materials

  • Printable worksheets
  • Assessment rubrics
  • Safety checklists
  • Data collection templates

For implementation support or to share experiences, keep an eye out for our educator community forum coming soon.

Share the Post:

Related Posts